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Probe Cable




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Probe cables contain numerous micro coaxial cables bound together to transmit image and other data signals. Hitachi Cable provides finer cables in response to the demand for multicore cables to allow denser infoelectronics. We succeeded in producing a 48AWG size micro coaxial cable, and developed a more flexible probe cable SONOEASE® to reduce the strain for medical staff when making diagnoses. Based on these advanced manufacturing technologies, we can meet various medical needs, including ultrasound diagnostic apparatus, with our rich product range.

*SONOEASE® is a registered trademark of Hitachi Cable, Ltd.
 
 
 
 


Invention of super fine copper alloy wire for advanced medical equipments recognized by the Minister of Education, Culture, Sports, Science and Technology Award for Invention and by the Distinguished Invention Service Award, at the 2009 National Commendation for Invention


 
 
Softer and more flexible
Although multicore products with finer conductors are available, additional flexibility is required for probe cables to enhance the function of diagnostic equipment while minimizing the strain on operators.
SONOEASE® is far less resistive than standard products with bending flexibility. To achieve this, we developed a unique structure that contains vacant space between each coaxial cable.
 
 

Finer with more conductors

 

For high-speed transmission with slimmer probe cables, it is crucial to reduce the diameter of internal coaxial cables. We developed 48AWG sized micro coaxial cable by developing new copper-alloy material for conductors, and improving ultra-thin insulation and jacket extrusion process. Binding 70 such micro coaxial cables makes the over all diameter only 2mm. This is one of the finest multicore, small-diameter probe cables in the world.

 

Technical Information

 

Drawing and extrusion processes
Our process technology for drawing fine conductors, and extruding ultra-thin insulation over the conductors help to further reduce the ultra-small diameters of micro coaxial cables.

 

Smaller diameters with lower loss

A wide range of probe cables, ranging from low capacitance types of up to 46AWG and high capacitance types of up to 48AWG, are available. They are not only fine, but are also designed to keep excellent transmission performance with lower loss using highconductivity copper-alloy conductors and thinner formed insulation with low-dielectric constant.

 
 
 

More robust and longer flex life

Thorough quality checks and durability test support the long flex life reliability. The products are subject to stringent tests, including continuous bending, pulling and twisting more than 300,000 cycle times with in-house testing conditions. Our products are suitable for harsh usage in medical field.

Technical Information

 
 
 

Optimal cables for specific usage

 

The applications for medical probe cables, typically used in ultrasound diagnostic apparatus, are expanded to other medical equipment such as endoscopes, catheters, and animal probes. Hitachi Cable offers customized probe cables to meet specific needs depending on the application or equipment.

 
 
 

From engineering to assembly

 

More diverse devices are connected to cables along with changes in the transmission of the required image signals, from still images to moving pictures, and from 2D images to 3D visions. Hitachi Cable provides products for wide-ranging usage via an integrated production system, from fabrication processes, such as the laser stripping of insulation and outer conductors of micro coaxial cables and fine-pitch soldering of conductors, all of which require high precision.

 

Technical Information

 

Stripping process
A highly accurate finish is possible with laser cutter used to strip the jacket of micro coaxial cables, requiring highly accurate processing technology.

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