

 |
Engagement with Customers |
 |
|
 |
|
In order to deliver high-quality products to customers, we emphasize product development from the viewpoint of
customers and optimize production, quality assurance and other systems. To remain a company that grows with
the joy and satisfaction of customers, Hitachi Cable will continue to do its best in the future.
 |
 |
Manufacturing and human resource development with the "Hitachi Cable Just-in-Time (JIT) Production System" |
Mentality of the "Hitachi Cable Just-in-Time (JIT) Production System"
Hitachi Cable introduced the "Hitachi Cable Just-in-Time (JIT)
Production System" in FY2007. This "production system"
is based on the Toyota Motor Corporation Production
System and aims for a thorough elimination of waste. From
the standpoint of total optimization, every process from
marketing, design to procurement, manufacturing and
shipment is reviewed to establish a production framework
to produce "what is needed to be produced to the amount
needed when it is needed."
The "Hitachi Cable Just-in-Time (JIT) Production System"
is to ensure a rearing of talent in view of total optimization
take root in the company. Under the concept that the
evolution of "manufacturing" means "development of human
resources," Hitachi Cable keeps on advancing.
Initiatives to enhance value for customers
In order to effectively operate the "Hitachi Cable Just-in-
Time (JIT) Production System" and to enhance value for
customers, the flow of the entire supply chain must be
adjusted. Our Group started the "Business Strategy Visibility
Project" with a cross-functional team comprising of members
from Manufacturing, Business Planning, Sales, Development/
Design, Production Planning, Procurement, Quality Assurance
and Logistics, since FY2007. The project team has thorough
discussions on what values must be provided to customers
by division or by product group, grasps the strengths and
weakness of individual divisions, clarifies the key challenges
and takes the necessary
measures. Currently, the
"Hitachi Cable Just-in-
Time (JIT) Production
System" has been
introduced to all six
works, expanding the
coverage of departments and sections. The System is now in
the process of being deployed to domestic Group companies
and preparations for extension to overseas Group companies
is also in progress.
left:Demonstration of work improvement (Hitachi Cable Fine Tech, Ltd.) right:Accomplishments reporting meeting (Takasago Works)
|
 |
 |
Quality Assurance |
Mentality of Quality Assurance
 |
 |
Basic Principle of Quality Assurance |
 |
 |
Based on its "Basic Principle of Quality Assurance," Hitachi
Cable promotes initiatives to improve quality and customer
satisfaction within the entire Group. In order to realize this
Basic Principle, we establish a yearly corporate-wide quality
policy, set concrete targets and address quality assurance
activities.
Furthermore, to improve quality and operational
efficiency and to increase customer satisfaction, the Hitachi
Cable Group has established quality management systems
appropriate for individual operations while aggressively
supporting the achievement of ISO9001 or ISO/TS16949 at
both domestic and international production bases*2
| *1 | Ochibo Seishin: Hitachi Group's tradition of "acting on the basis of conscience
and humanity." Our efforts to eliminate product defects and accidents are based
on this spirit. |
| *2 | Group companies manufacturing products for vehicles have achieved ISO/
TS16949 certification. |
Acquisition of ISO Quality Management System Certifications (as of March 31, 2009) Hitachi Cable
| Name of Works |
Month and
year of
ISO9001
acquisition |
Authorizing
agency |
| Densen Works |
1995.10 |
LRQA |
| Hitaka Works* |
1994.2 |
LRQA |
| Tsuchiura Works |
1998.12 |
LRQA |
|
* Including Takasago Works,
Toyoura Works and Minato Works
Acquisition of ISO Quality Management System Certifications (as of March 31, 2009) Domestic Group Companies
| Name of Works |
Month and
year of
ISO9001
acquisition |
Authorizing
agency |
| Tonichi Kyosan
Cable, Ltd. |
1996.1 |
LRQA |
| Hitachi Cable Film
Device, Ltd. |
2009.1 |
JQA |
| Hitachi Alloy, Ltd. |
2004.3 |
LRQA |
| Hitachi Wire & Rod
Ltd. |
2003.8 |
LRQA |
| Hitachi Cable
Precision Co.,
Ltd. |
2002.7 |
LRQA |
| Hitachi Cable Fine
Tech, Ltd. |
1994.2 |
LRQA |
| Hitachi Cable
Logi-Tech, Ltd. |
* |
LRQA |
| Hitachi Cable
Networks, Ltd. |
2004.3 |
LRQA |
| Hitachi Cable MECTech,
Ltd. |
1998.10 |
LRQA |
| Hitachi Magnet
Wire Corp. |
2002.9 |
LRQA |
| Tohoku Rubber Co.,
Ltd. |
2001.11 |
LRQA |
|
* Simultaneously acquired with the works of
Hitachi Cable
Acquisition of ISO Quality Management System Certifications (as of March 31, 2009) Overseas Group Companies
| Company name |
Month and
year of
ISO9001
acquisition |
Authorizing
agency |
Month and year
of ISO/TS16949
(automobiles
acquisition) |
Authorizing
agency |
Remarks |
| Shanghai Hitachi Cable Co., Ltd. |
2002.3 |
SAC |
2008.1 |
SGS |
|
| Hitachi Cable
(Suzhou) Co., Ltd. |
Cable Works |
2007.8 |
CQC |
|
|
|
| Assembly
Works |
2004.5 |
UL |
|
|
|
| Hitachi Cable (Johor) Sdn. Bhd. |
PLO50 |
2000.5 |
LRQA |
2006.7 |
LRQA |
|
| PLO40 |
| Giga Epitaxy Technology Corporation |
2003.1 |
AFAQ-EAQA |
|
|
|
| Hitachi Cable Indiana, Inc. |
|
|
2007.2 |
Eagle Registrations |
|
| AHCL (Thailand) Co., Ltd. |
2006.2 |
URS |
2006.2 |
URS |
|
| Hitachi Cable Florida, Inc. |
|
|
2008.12 |
SGS |
|
| Hitachi Cable (Singapore) Pte. Ltd. |
2002.11 |
LRQA |
2005.6 |
LRQA |
|
| Suzhou Hitachi Cable Precision
Co., Ltd. |
2006.7 |
LRQA |
2008.1 |
LRQA |
|
| Thai Hitachi EnamelWire Co., Ltd. |
2003.5 |
SGS |
2007.3 |
SGS |
|
| Hitachi Cable Philippines, Inc. |
2003.12 |
AJA |
|
|
|
| Hitachi CableManchester Inc. |
2003.8 |
UL |
|
|
|
| HC Queretaro, S.A. de C.V. |
2006.11 |
SGS |
2006.11 |
SGS |
|
| PHCP, INC. |
1998.5 |
SGS |
2005.1 |
SGS |
|
| Hitachi Bangkok Cable Co., Ltd. |
Bangpakong |
2003.6 |
MASCI |
|
|
|
| Shingburi |
2002.11 |
MASCI |
|
|
|
| Huanan Wire & Cable Services Co.,
Ltd. |
2003.2 |
UL |
2005.11 |
SGS |
ISO13485 acquired |
| Shenzhen Hitachi Cable Co., Ltd. |
2008.9 |
UL |
|
|
|
| Hitachi Cable Austria GmbH |
2006.6 |
TUV |
|
|
|
| Hitachi CableUK, Ltd. |
2003.1 |
BSI |
|
|
|
| Hitachi Cable PS Techno (Malaysia) Sdn. Bhd. |
2002.10 |
BVQI |
2009.3 |
BVQI |
|
|
Quality Assurance System
The Quality Assurance Departments of each business group
and Group company are engaged in quality assurance
operations of products they are responsible for, making
efforts for quality improvement. In addition, from a corporatewide
perspective, the Quality Assurance Center supports
on a departmental basis, the Group and Divisions through
promoting corporate-wide quality assurance activities and
implementing quality education in order to make sure qualityrelated
activities go smoothly.
As a company-wide organization on quality, we have
established a Quality First Committee and Company-wide
Quality Assurance Conference. These committee activities
enable those concerned including, Officers to share information
on quality situations and to promote continuous improvement
by discussing challenges and directions for improvement.
Quality improvement activities
|
 |
The entire Hitachi Cable Group developed "New QF21 (Quality
First for 21st century)" as quality improvement activities from
FY2007 to FY2009.
This movement, including "Strengthening of CSR for
quality" features the below five themes to address, and each
Group and Division implements it on the basis of PDCA
(Plan-Do-Check-Act): planning, implementation, follow-up
at the Committee, including
executives and review.
From FY2010 to
FY2012, aiming for a further
improvement in quality, we
shall launch the third activity
"QF21 (III)." |
| 1.Strengthen quality-related CSR |
| |
In order to promote business operations in an orderly manner, we carry
out investigations on and thorough awareness raising of technical laws
and regulations applied to our products as well as an establishment of
compliance mechanisms for individual operational processes.
|
| 2.Quality improvement of procured and subcontracted goods |
| |
In order to strengthen supply chain management, including the
globalization of the procurement of parts, components and materials,
we are restructuring the quality control system of procured and
subcontracted goods, and are promoting activities to improve the skills of
control engineers.
|
| 3.Global quality improvement |
| |
Aiming for the "same quality throughout the world," we promote
quality improvement activities working together with overseas Group
companies.
|
| 4.Improvement of quality measures |
| |
To meet customer's expectations of quality and to firmly establish
a business foundation, we quantify quality for improvement.
|
| 5.Human resource development |
| |
We regularly hold quality control and quality control technical courses
in order to improve skills by function. Furthermore, in consideration
of frequent issues of corporate ethics in recent years, we host ethical
education for engineers through manager training and e-learning
courses in order to promote an understanding of the importance of
compliance and to prevent issues in actual business. |
|
Small group activities
Ever since their introduction as the core of TQC (Total Quality
Control) in 1968, small group activities have been actively
working in each Business Group and Group company.
In recent years, the range of the activities has been expanded
to cover QCD (Quality, Cost and Delivery) improvement in
general, which has become an important activity strengthing
our business foundation. In order to vitalize mutual studies
and activities of small groups, we host a "International
Convention" to announce the results of small group activities
at domestic sites and Group companies as well as an
"International Convention" to include domestic and overseas
Group companies.
During the "International Convention" in FY2009, 21
companies from 10 countries gathered to present results and
actively exchange opinion.
7th International Convention of Hitachi Cable Group's small group activities (Thailand)
|
Handling quality issues
If any quality issue occurs, it is communicated to departments
and sections concerned through predefined rules and routes. If a
major product accident takes place, it is promptly reported to top
management to take quick action, placing priority on customers.
Countermeasures for any product accident are pursued on
the basis of two aspects, direct cause of the accident and the
motivational reason of the background to prevent a recurrence.
In addition, from May to June every year, an "Ochibo Hiroi"
meeting*3 inherent to the Hitachi Group is held at each Business
Group and domestic Group company, and under the guidance of
top management, those directly involved in accidents and those
concerned learn lessons from the mistakes and contribute them
to future operations.
| *3 | "Ochibo Hiroi" meeting is an activity to review product accidents from the
viewpoint of customers, reflect on them and prevent their recurrence. |

|

















|